************************************************************* CF SYSTEMS CORPORATION (Liquified Gas Solvent Extraction [LG-SX] Technology) This vendor is participating in the EPA Superfund Innovative Technology Evaluation (SITE) Program. The following technology profile has been reproduced from the SITE Technology Profile document, 7th edition. The SITE profile has been supplemented by MVA Consulting Inc. using information obtained from the vendor or from other SITE publications, referenced at the end of this file. ************************************************************* TECHNOLOGY DESCRIPTION: The CF Systems Corporation's LG-SX technology uses liquified gas solvents to extract organics from soils, sludges, sediments, and wastewaters. Gases, when liquified under pressure, have unique physical properties that enhance their use as solvents. The low viscosities, densities, and surface tensions of these gases result in significantly higher rates of extraction compared to conventional solvents. These enhanced physical properties also accelerate treated water's gravity settling rate following extraction. Due to their high volatility, gases are also easily recovered from the aqueous solids matrix, minimizing solvent losses. Liquified propane solvent is typically used to treat soils, sludges, and sediments, while liquified carbon dioxide is typically used to treat wastewater. The extraction system uses a batch extractor-decanter design for solids and sludges, and a continuous trayed tower design for waste-waters and low solids wastes. Typical treatment costs for non-pumpable soils and sludges range from $80 to $300 per ton of feed, excluding excavation and disposal. Contaminated solids, slurries, or wastewaters are fed into the extraction system along with solvent (see figure below). Typically, more than 99 percent of the organics are extracted from the feed. After the solvent and organics are separated from the treated feed, the solvent and organic mixture passes to the solvent recovery system. Once in the solvent recovery system, the solvent is vaporized and recycled as fresh solvent. The organics are drawn off and either reused or disposed of. Treated feed is discharged from the extraction system as a slurry in water. WASTE APPLICABILITY: The LG-SX technology can be applied to soils and sludges containing volatile and semivolatile organic compounds and other higher boiling complex organics, such as polynuclear aromatic hydrocarbons, polychlorinated biphenyls (PCB), dioxins, and pentachlorophenol. This process can also treat refinery wastes and wastewater contaminated with organics. STATUS: Under the SITE Program, a pilot-scale mobile demonstration unit was tested in 1988 on PCB-laden sediments from the New Bedford Harbor Superfund site in Massachusetts. PCB concentrations in the harbor sediment ranged from 300 parts per million (ppm) to 2,500 ppm. The Technology Evaluation Report (EPA/540/5-90/002) and the Applications Analysis Report (EPA/540/A5-90/002) were published in August 1990. A pilot-scale treatability study was recently completed on a PCB-contaminated soil for a Michigan Superfund site. Initial analytical data shows that treatment achieved levels of residual PCBs well below the 1 ppm cleanup level required for site closure. CF Systems Corporation completed the first commercial on-site treatment operation at Star Enterprise, in Port Arthur, Texas. The propane-based solvent extraction unit processed listed refinery K- and F-wastes, producing Resource Conservation and Recovery Act treated solids that met EPA land-ban requirements. The unit operated continuously from March 1991 to March 1992 and was on-line more than 90 percent of the time. Following heavy metals fixation, the treated solids were disposed of in a Class I landfill. EPA Region 6 and the Texas Water Commission have selected the LG-SX technology on a sole-source basis to cleanup the 80,000 cubic yard United Creosoting site in Conroe, Texas. This Superfund site is heavily contaminated with wood treatment wastes. Detailed design is scheduled to begin in late 1994. DEMONSTRATION RESULTS: This technology was demonstrated concurrently with dredging studies managed by the U.S. Army Corps of Engineers. Contaminated sediments were treated by the CF Systems Pit Cleanup Unit, using a liquified propane and butane mixture as the extraction solvent. Extraction efficiencies were high, despite some operating difficulties during the tests. The demonstration at the New Bedford site yielded the following results: > Extracted sediments were at 90 to 98 percent efficiency for sediments containing PCBs between 360 and 2,575 ppm. > PCB concentrations were as low as 8 ppm in the treated sediment. > In the laboratory, volatile and semivolatile organics in aqueous and semisolid wastes were extracted with 99.9 percent efficiency. > Operating problems included solids retention in the system hardware and foaming in receiving tanks. The problems were corrected in the full-scale operations at Star Enterprises. > Projected costs for PCB cleanup were estimated at $150 to $450 per ton, including material handling and pre- and posttreatment costs. These costs are highly dependent on the utilization factor and job size, which may result in lower costs for large cleanups. FOR FURTHER INFORMATION: EPA PROJECT MANAGER: Mark Meckes U.S. EPA Risk Reduction Engineering Laboratory 26 West Martin Luther King Drive Cincinnati, OH 45268 513-569-7348 Fax: 513-569-7676 TECHNOLOGY DEVELOPER CONTACT: Chris Shallice CF Systems Corporation 3D Gill Street Woburn, MA 01801 617-937-0800, ext. 103 Fax: 617-937-5610 __________________________________________________________ Sources of information in this profile: EPA Superfund Innovative Technology Evaluation Program Technology Profiles Seventh Edition, November 1994. EPA/540/R-94/526. *************************************************************